Biofloc Control System

Automated biofloc monitoring and management for optimal water quality

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Master Biofloc Technology

Biofloc technology (BFT) is a sustainable aquaculture method that recycles waste into microbial protein, reducing water exchange and improving feed efficiency. However, maintaining stable biofloc requires constant monitoring of multiple parameters and quick adjustments.

Our biofloc control system automates the monitoring and management of biofloc volume, C:N ratio, aeration, alkalinity, and sludge removal. Maintain optimal biofloc conditions 24/7 with minimal manual intervention.

Key Features

Biofloc Volume Monitoring

Continuous measurement of biofloc volume (SV30/SV10) with automated sampling and analysis

Automated Aeration Control

Smart aeration adjustment based on DO, biofloc volume, and feeding schedules

C:N Ratio Management

Automatic carbon source dosing to maintain optimal C:N ratio and biofloc formation

Alkalinity Control

Automated alkalinity monitoring and lime/buffer dosing to prevent pH crashes

Sludge Management

Scheduled sludge removal with automated drain valves and waste monitoring

Alert System

Instant alerts for critical parameters: DO, pH, biofloc volume, temperature, ammonia

How It Works

01

Sensor Installation

Install sensors for DO, pH, temperature, turbidity, and automated biofloc samplers

02

Automation Setup

Connect PLC/SCADA to control aeration blowers, carbon dosing pumps, and sludge removal valves

03

Real-Time Control

System automatically adjusts aeration, carbon dosing, and alkalinity based on biofloc parameters

04

Monitoring & Alerts

Monitor biofloc stability on dashboard, receive alerts for deviations, optimize manually as needed

Technical Specifications

Monitored Parameters
DO, pH, temp, turbidity, biofloc volume (SV30)
Control Systems
PLC, SCADA, automated dosing pumps, valves
Automation Protocol
Modbus, MQTT, OPC-UA
Cloud Monitoring
Real-time dashboard, mobile app, SMS/email alerts
Carbon Sources Supported
Molasses, sugar, flour, glycerol (configurable)
Scalability
Single ponds to multi-pond operations

Measurable Benefits

Stable Biofloc

Maintain consistent biofloc volume and quality, preventing crashes and production losses

Reduced Water Exchange

Minimize water usage (5-10% exchange vs. 20-30% traditional), lower pumping costs

Better FCR

Improve feed conversion ratio by 10-15% through microbial protein supplementation

Improved Survival

Stable water quality and disease suppression lead to higher survival rates

AI-Powered Biofloc Optimization

Machine learning algorithms predict and prevent biofloc crashes, optimize carbon dosing, and maximize system stability

Predictive Crash Prevention

Machine learning detects early warning signs of biofloc crashes before they occur

Intelligent C:N Optimization

AI-powered carbon source dosing based on feed input, TAN levels, and biofloc volume

Smart Aeration Scheduling

Dynamic aeration control based on dissolved oxygen trends, biomass, and time of day

Anomaly Detection

Automated detection of unusual patterns in biofloc volume, color, or settling characteristics

Use Cases

Shrimp Biofloc Systems

Optimize L. vannamei shrimp production in biofloc systems with automated C:N ratio management, aeration control, and sludge removal. Achieve densities of 150-300 shrimp/m² with minimal water exchange and improved survival rates.

Tilapia Biofloc

Intensive tilapia production in biofloc tanks/raceways with automated biofloc management. Maintain optimal biofloc volume (15-30 mL/L), prevent DO crashes during feeding, and optimize carbon dosing for stable water quality and maximum growth.

High-Density Systems

Manage super-intensive biofloc systems (>200 kg/m³ tilapia, >20 kg/m³ shrimp) with precise automated control. Prevent biofloc crashes, optimize aeration energy, and maintain stable production in challenging high-density conditions.

Pricing & Plans

Custom pricing based on system size, automation level, and features. Contact us for a tailored quote and consultation.

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Why Choose Our Biofloc Control System?

Biofloc Expertise

Developed by engineers with real-world biofloc experience in shrimp and tilapia production. We understand the challenges and have optimized control algorithms based on years of operational data.

Proven Reliability

Successfully deployed in commercial biofloc farms across multiple countries. Our systems have prevented countless biofloc crashes and production losses.

Flexible Automation

Works with existing equipment or new installations. Compatible with major PLC/SCADA brands. Start with basic monitoring and add automation gradually as needed.

Expert Support

Technical support from biofloc engineers, not just software developers. We provide training, troubleshooting, and optimization advice based on your species and system.

Ready to Optimize Biofloc Production?

Contact us for a consultation on biofloc control systems. We'll help you design the right solution for your operation.

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